Madrid Metro Extensions

1995-1999

 

MADRID METRO
TOWARDS
THE 21st CENTURY

The first stretch of the Madrid Metro was opened by King Alfonso XIII in 1919 and allowed Madrid to join other major cities such as London, Paris and New York in the race towards the goal of intense urban development. Almost eighty years later, Madrid's Regional Autonomous Government (Comunidad de Madrid) has finished the Metro's most ambitious expansion plan ever, aimed at designing and building in 42 months 56 new km of underground Metro with 37 new stations, (plus 18 new surface km with 4 new stations), 4 interchange stations, ending this century with an extensive modern network.

From its initial four kilometers in 1919 and the 120 km in 1995, the Madrid Metro has undergone numerous structural changes as a result of urban development. The present expansion plan, begun in 1995 by Madrid's Regional Autonomous Government via its Public Works Ministry (Consejería de Obras Públicas), is a most ambitious project budgeted at 1.4 billion dollars. The aim back in 1995 was to extend the network to a total of 176 kilometers in a period of four years -making it the eighth largest in the world- and to open 37 new stations equipped with the latest technological advances for safety and comfort.

With traffic congestion gradually getting worse, the expansion of the Metro system was a real necessity for Greater Madrid, in order to combat deteriorating air quality and traffic noise. It reaches now almost every corner of the city and may eventually encourage some motorists to abandon their cars.

New sections and a link to the airport

The Consejería de Obras Públicas, via the Urban Planning and Transport Department, realized that it was necessary for the Metro to reach eight outlying districts whose residents will benefit most from the Expansion Plan. The new stations were projected to be used by more than 111 million passengers each year. The new extension also reach two areas of great importance, not only for Madrid but for the whole of Spain -The Juan Carlos I Exhibition Center and Madrid - Barajas International Airport, which was linked by an extension of the new Line 8.

Likewise, there it was plannet to link the airport with the city center via a Metro line through the Mar de Cristal station (see plan), whose detail design is finished and that will start in June 1999.

The Metro is estimated to carry 42,000 travelers each day between the city center and Barajas Airport.

 

Water and different levels in the bowels of Madrid

Every soft ground tunnel is a difficult job, but Madrid's varied geological characteristics make it even more difficult to build underground transport due to many subterranean water currents as well as pronounced slopes that make any Metro project a complicated and challenging engineering problem. Spain's leading tunnelling engineers and construction conglomerates have joined forces in this project, and they have succeeded in building more than twice the length of Lisbon Metro Extension, Athens Metro Extension or London's Jubilee Line Extension in half the time, and at less than one fifth of the cost.

 

Construction was carried out using six EPB tunnelling machines -four of 9.38 meters diameter baptised "La Adelantada" (Mitsubishi-NFM), "La Chata'' (Mitsubishi-NFM), "Almudena" (Herrenknecht) and "Paloma" (Herrenknecht), one of 7.4 meters diameter called "Cibeles" (Lovat) and the smallest one, the "Puerta del Sol" (Herrenknecht) of 6.7 meters diameter. In addition, certain sections were constructed using either the traditional Madrid Method or cut and cover methods with diaphragm walls.

All the tunnels are two-ways except in Line 8, where the 2 smaller EPB machines have been used and tunnel diameter is smaller.

The principal aim has placed great emphasis on safety and quality. Cost and time frame were given less priority. The whole expansion plan was monitored by some six thousand geodesic sensors sending back data on any ground movement or slippage to a central location.

Today, with all lines commissioned, the high safety standards have been maintained and corrective measures taken when any ground movement exceeds given safety parameters.

 

Thirty seven new stations

The Metro expansion plan was not only limited to the drivage of tunnels and the laying of tracks. The concept of the station layout was developed so that passengers can reach the trains from the street by the shortest way possible, thus avoiding long passageways and the need for travelators. Emphasis was placed on lighting and total visibility along all the walkways, with escalators and lifts designed even for passengers with reduced mobility. Some stations even have underground car parks attached to them with high-tech security systems to monitor both parked vehicles and passengers alike.

Trains

The Expansion Plan has also set new standards as far as the Metro's rolling stock is concerned. More than two hundred and twenty five new coaches were ordered with the requisite air conditioning to make travel safe and comfortable.

Lines opened

Metro users have already had the opportunity to familiarize themselves with the new trains and stations. All sections of the Plan have already been opened, totaling 25.3 km and 22 stations. The first, in 26th December 1996, was the Lago-Plaza de España stretch through the Príncipe Pío station, which serves as a link with the Spanish mainline rail system. This line was built under the River Manzanares using the Lovat EPB machine and the Classical Madrid method.

On 22nd January 1998 the Gregorio Marañón station was inaugurated as well as part of the new Line 10. This line joins the northern and south-eastern parts of Madrid (Fuencarral- Aluche), considerably reducing travel time and making it easier to change to other lines. On 13th March 1998, the first part of Line 7, between Avenida de América and Gregorio Marañón, linking it up with the recently completed Line 10, was commissioned. On 27th April 1998 the new extension to Line 4 from Esperanza to Mar de Cristal stations was commissioned. Here, in Mar de Cristal, starts new Line 8 to the Juan Carlos I Exhibition Centre, that was commissioned in 24th June 1998.

On 16th October 1998 a further extension to Line 7, from Gregorio Marañón station to Canal station was opened, with a new station in Line 2, improving connection between lines. A month later, on 16th November 1998, new Line 11 was opened, from Plaza Elíptica to Pan Bendito stations. On 1st December 1998 the new extension to Line 9, from Pavones to Puerta de Arganda, was commissioned, with another 4 new stations. On 15th December 1998 the final extension to Line 4, from Mar de Cristal to Parque de Santa María stations, was opened, and on 12th February 1999 a further extension to Line 7, from Canal station to Valdezarza, was commissioned. The link with Barajas Airport was commissioned as June 14, 1999.

The extension of Line 1, in Villa de Vallecas, was commissioned next 23rd February 1999. The last extension of Line 7, from Valdezarza to Pitis, was opened on 17th March 1999. On April 7, and for the first time, the Metro extended beyond the city limits as far as Arganda, some 25 kilometers from the city centre. Benefitting from this are towns such as Rivas-Vaciamadrid, which has become home for many former residents of the centre of Madrid itself.

Cost and time

The 38 km underground extension, with 34 new stations (also underground), has had a final cost of 1,361 million $USA. That makes a unit cost of 36.19 million $USA per kilometer of completed line. Including the new rolling stock, 226 cars valued at $247 million, the final cost is 42.76 million $USA per kilometer of underground line.

Detail design of Line 10 started in August 1995. Design of Line 4 and 8-10 connection started in September to November 1995. Design of Line 7 extension started in January 1996, Line 1 and Line 8 to Exhibition Centre in May 1996 and Line 8 to the Airport in July 1997.

All lines are in service in June 1999.


 

Magnitude of the

1995-1999 Extension

 

· 38 New Km in 2 track tunnels.

· 37 Stations and 4 interchange in 48 months.

· Length of the network after extension: 176 Km.

· All lines already IN SERVICE.

· New line to Rivas and Arganda, with 18.3 Km. and 4 Stations.

 

 

BEFORE

EXTENSION

TOTAL

Escalators

713

229

942

Horizontal Travelators

7

8

15

Lifts

24

122

146

Network Length (km)

120

56.3

176

Stations

164

37

202


 

 

Detail of the new Lines

Line

Section

Commissioned

Km.

Stations

Interchange

10

Lago -
Plaza de España

26-XII-1996

2,60

-

1 (Platforms Príncipe Pío)

8+10

Alonso Martínez - Nuevos Ministerios

22-I-1998

1,62

1

-

7

Avenida de América - Gregorio Marañón

13-III-1998

1,25

1

-

4

Esperanza -
Mar de Cristal

27-IV-1998

2,04

2

-

8

Mar de Cristal - Campo de las Naciones

24-VI-1 998

2,63

2

-

7

Gregorio Marañón - Canal y Canal Línea 2

16-X-1998

1,02

3

-

11

Pan Bendito -
Plaza Elíptica

16-XI-1998

2,60

3

9

Pavones -
Puerta de Arganda

1-XII-1998

4,60

4

1 (Puerta de Arganda)

4

Mar de Cristal -
Parque de Santa María

15-XII-1998

2,31

2

-

7

Canal -
Valdezarza

12-II-1999

4,65

4

-

1

Miguel Hernández - Congosto

3-III-1999

2,83

3

1 (Sierra de Guadalupe)

7

Valdezarza -
Pitis

29-III-1999

4,51

6

1 (Pitis)

9

Puerta de Arganda - Arganda del Rey

7-IV-1999

18,30

4

-

8

Campo de las Naciones - Aeropuerto

14-VI-99

5,35

2

-

TOTAL

56,31

37

4


 

 

 

Construction methods

PRIORITY:

· Maximum safety in all the works

· Full face methods forbidden (NATM,...)

· Open faces no greater than 5 m2

 

 

Method

Element

Length

TUNNELLING MACHINE
(earth pressure balance shield)

TUNNEL

23,700 m

(64%)

DIAPHRAGM WALLS
(cut and cover)

TUNNEL AND STATIONS

7,900 m

(21%)

TRADITIONAL MADRID METHOD
(Hand excavated phases)

TUNNEL AND ONE STATION
(Guzmán el Bueno)

5,700 m

(15%)


 

 

Control systems
and security

· 1.- Monitoring of ground movements (Subsidence).

- 5.400 sensors installed.

· 2.- Monitoring of movement of structures.

- 317 buildings monitored in the vecinity of the tunnels.

· 3.- Monitoring of ground loads in tunnels.

- 52 instrumented tunnel sections.

· 4.- Behaviour of diaphragm walls.

- 65 instrumented diaphragm wall sections.

· 5.- Characteristics of the ground bored by the tunnel.

- Total geotechnical boreholes: 410

- Total metres of boreholes: 12.000

- Total ground samples tested: 43.750

· 6.- Monitoring of pressures and performance of the 6 EPB. TBM.

- 384 variables recorded per minute.

8,225 Monitoring points in the city of Madrid.

 

 


 

Other Metro extensions.

Comparative table

Duration**

Length

Stations

Cost ***

Cost/Km.

9 years
1991-99

16,0

11

6,000 m $

375 m $

12 years
1987-99

18,0

21

2,800 m $

156 m $

8 years

7,0

7

1,090 m $

155 m $

8 years

12,1

20

1,430 m $

118 m $

4 years

56

37

1,706 m $

30.3 m $

*Meteor. **Design and construction. ***Including rolling stock.


 

 

Reasons of
MADRID "Success"
(?)

· 1.- Decisions in 24 hours.

· 2.- Project management done by ourselves.

· 3.- Selection of construction methods.

· 4.- Solve disputes before they arise.

· 5.- Safety before cost and time.

· 6.- Extremely powerful tunnelling machines.